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Topics - Canuck Bob

#1
My shop is modest, small 240 sqf, but equipped with a decent array of dust producing tools with a 12 1/2 inch Delta planer.  My little compact DC is a 1/4hp (6A), rated at 500cfm (hoping for real world 375-400cfm for system), and sits on the floor and uses a 4" inlet. The system will travel from tool to tool.  Upgrading is out of the question.

My first concern is balancing the size of the system for maintaining as much collection efficiency against a sensible dust bucket capacity. 

Is it correct to assume a system with a larger baffle and dust bucket capacity than the optimal size can quickly rob efficiency with a marginal blower?

I'm assuming the tophat design would be preferred?

If you were building to these specs how would you size the baffle and bucket in diameters and gallons (litres)? Please indicate baffle sizing for the tophat and the original type.