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Topics - Lance

#1
Hello all, 

My plans to build a tophat seperator got stalled a few years ago.  Finally, I'm starting this project back up.  I have a homemade impeller blower based on a Pentz design with 8" inlet and outlet.  I have most likely overlooked it, but I could not find any other posts or examples of others making any tophats this big.  Anyway, at this stage in my planning I wanted to make sure my dimensions for the top hat are big enough to handle the volume of air moving thru that 8" pipe. I am going to use Retired2's build as a reference to compare sizes. Here are my numbers, Please let me know if my logic looks sound:

(for those pedantic math nerds I will be rounding number on occasion.)

Retired2's tophat:
5" ports with 22.5 diameter which is 6" tall
  5"diamiter= (2.5*2.5)*pi=20sq"
  22.5" diameter = (11.25*11.25)*pi=397.6sq"
  397.6*6=2386ci
  The ratio between the area of the port and the volume of the tophat is 119:1  (397.6/20=119.3).  (I know I am comparing area to volume, but I think it works for what I am trying to accomplish)

My tophat:
8" ports with 22.5" diameter with a height of ???
   8" diameter= (4*4)*pi=50sq"
   using the Ratio above 397.6*50 gives me a target volume of 5950ci
   I then take the Volume and divide it by the area of the tophat:  5950/397.6=15"
   Now I have my height at 15"
   the rectangular port size should be 50"/15"=3.3"

There for I think I am going to make my tophat 22.5" in diameter by 15" tall with a port transitioning from a round 8" pipe to a square that is 15" tall x 3.5" wide.  Does that sound good or do some of you see anywhere I really went astray? 

I know everyone here like the eye candy so here are some pics of the outlet pipe I created a few years ago when I started this whole thing.  It is an 8" thick-walled PVC pipe with a small bell mouth stretched into it.







The thick wall only let me stretch it a small amount, but I think it is enough to help.  Some of the whitepapers only showed the bell mouth curving about that far.

Thanks, Lance